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TORO Heavy Duty

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TORO Heavy Duty is designed with two main goals in mind easy operation and maximum bending capacity.

With KARMET experienced engineers we can create your own bending solution without any limits.
Carefully selected components, sturdy steel frame (st44 a1 steel), welded with special robotic solutions and every detail is machined with very high precision. We have enough experience and know how to make your dreams come true!

For your special projects, please contact our specialists!

TORO Heavy Duty’s frame is machined on high tech machining centers with 0,01 mm accuracy.

Four axis (X,R,Z1,Z2) servo backgauge allows complex parts to be executed easily.

Cleverly and clearly designed electrical panel with easy to replace Siemens components and

Cleverly and clearly designed electrical panel with easy to replace Siemens components and dual ventilation.

Hoerbieger Hyudraulics maintain steady pressure and uniform bending from the smallest piece to full-length parts.

High resolution electronic linear scales and high precision hydraulic system ensures even angles on full length parts.

Karmet Toro Pro 3100 200TN

Features

General

  • Robust steel frame (ST44 A1) machined with high precision (up to 0,01 mm) and welded by professional certified welders
  • Chrome covered and honed cylinders and ground pistons with high quality seals
  • Delem 66 T 2D/3D Graphic Touch Screen Control or Cybelec Modeva 12 2D Graphic Control
  • Hoerbieger Hydraulics
  • 510 mm Throat depth
  • High Stroke and Daylight
  • Hydraulic top tool clamps with European and/or American type fitting
  • Standard sectioned full length tooling, ground and hardened
  • Y1 – Y2 Synchronized hydraulic cylinders
  • High resolution linear scales for synchronized ram operation
  • X + R + Z1 + Z2 servo backgauge running on ballscrews and linear guides
  • Sliding Front Support Arms
  • Side Guards and back photocells for safety
  • Siemens electrical system
  • High Safety Pilz PLC system
  • CNC Crowning System

Optional

  • Special stroke, daylight and throat
  • Laser guards for finger protection (AKAS, LaserSafe)
  • Oil Heater, Oil Cooler
  • Optional tooling
  • WILA and WILSON Tool
  • Hydraulic tool clampings
  • Multi Axis Backgauge Options (X1,X2,R1,R2,Z1,Z2)
  • Cybelec Modeva 15 3D Graphic Controller
  • Delem 69T 3D Touchscreen Graphic Controller

SPECIFICATIONS

MODEL Bending Length Bending Force Stroke Daylight Distance Between Frames Y Axis Freefall Speed Y Axis Bending Speed Y Axis Return Speed X Axis Stroke R Axis Stroke Length Width Height Frame Width Throat Depth Table Height Table Width Weight
A   I J B L E G D H F K
mm Ton mm mm mm mm/sec mm/sec mm/sec mm mm mm mm mm mm mm mm mm kg
2100-40 2100 40 130 375 1650 100 8 100 800 200 2470 2100 2000 1350 300 770 100 3850
2600-80 2600 80 230 505 2100 100 8 100 800 200 3300 2250 2610 1550 500 850 100 6000
2600-120 2600 120 260 505 2100 100 8 100 800 200 3300 2360 2675 1625 500 850 100 6750
3100-80 3100 80 260 505 2550 100 8 100 800 200 3750 2250 2610 1550 500 850 100 6250
3100-120 3100 120 260 505 2550 100 8 100 800 200 3750 2360 2675 1625 500 850 100 7500
3100-160 3100 160 270 575 2550 100 8 100 800 200 3775 2375 2900 1660 500 920 100 9100
3100-200 3100 200 270 575 2550 100 8 100 800 200 3775 2415 2910 1690 500 920 100 10500
3100-300 3100 300 300 605 2550 100 8 100 800 200 3810 2690 2975 2010 500 920 150 13500
3700-120 3700 120 260 505 3100 100 8 100 800 200 4300 2360 2675 1625 500 850 100 8000
3700-160 3700 160 270 575 3100 100 8 100 800 200 4325 2375 2900 1660 500 920 100 9850
3700-200 3700 200 270 575 3100 100 8 100 800 200 4325 2415 2910 1690 500 920 100 11250
3700-300 3700 300 300 605 3100 100 8 100 800 200 4360 2690 2975 2010 500 920 150 14100
4270-120 4270 120 260 505 3550 100 8 100 800 200 4650 2360 2675 1625 500 850 100 8750
4270-160 4270 160 270 575 3550 100 8 100 800 200 4675 2375 2900 1660 500 920 100 11450
4270-200 4270 200 270 575 3550 100 8 100 800 200 4675 2415 2910 1690 500 920 100 12100
4270-300 4270 300 300 605 3550 100 8 100 800 200 4710 2690 2975 2010 500 920 150 14650
4270-400 4270 400 320 625 3550 100 8 100 800 200 4990 2850 3450 2220 600 1030 250 23250
6100-200 6100 200 270 575 5100 100 8 100 800 200 6620 2680 3050 1850 500 920 100 22100
6100-300 6100 300 300 605 5100 100 8 100 800 200 6640 2730 3250 2130 500 920 150 26250
6100-400 6100 400 320 625 5100 100 8 100 800 200 6660 2850 3505 2220 600 1030 250 29250
6100-500 6100 500 350 655 5100 100 8 100 800 200 6680 2890 3525 2450 600 1380 300 33000
6100-600 6100 500 350 655 5100 100 8 100 800 200 6680 2890 3525 2450 700 1560 350 33000
8100-800 8100 800 450 1100 6100 70 6 70 1000 250 8410 4220 2250 3420 1250 2550 400 95000
8100-1000 8100 1000 500 1200 6100 70 6 70 1000 250 8450 4250 6750 3475 1500 2770 500 105000

Controllers

DELEM 66 TOUCH

  • 2D Graphic programming interface
  • 3D Visulation in programming and part simulation mode
  • 17″ High Resolution Color Screen (1280×1024 32 Bit Color)
  • USB Ports for backup/restore, part transfer and keyboard/mouse
  • Storage Capacity 256 MB
  • Ethernet Port (RJ45) for networking
  • Alphanumeric part program naming
  • Automatic Bend Sequence Calculation and Optimization
  • Graphic Bend Sequence Swapping
  • Collision check and prevention

CYBELEC MODEVA 12S

  • Windows XP Operating System
  • Integrated quick cursor and mechanical keyboard
  • 12″ High Resolution Color Screen
  • 1 GB Operating Memory
  • USB Ports for backup/restore, part transfer and keyboard/ mouse
  • Ethernet Port (RJ45) for networking
  • Alphanumeric part program naming
  • Automatic Bend Sequence Calculation and Optimization
  • Graphic Bend Sequence Swapping
  • Collision check and prevention

Software Options

Profile 2D Windows for Delem 66 Touch/ Delem 69 Touch

  • VBend is an advanced offline software suite that allows 2D/3D programming as well as 2D/3D CAD file import
  • Full-scale offline programming, simulation and adjustments
  • Fast graphical product programming and program generation
  • Full 3D automatic bend sequence calculation incl. collision detection
  • Feasibility studies and production preparation
  • Product sharing over Windows networking with press brake CNC
  • Machine set-up preparation including print-out functionality
  • 3D file import (SAT / IGES / STEP)
  • Windows compliant

Profile 2D Windows for Delem 66 Touch

  • Profile 2D is an optional software for machines equipped with Delem 66 Touch control
  • Profile 2D provides the same software that runs on the control itself to prepare part programs without interrupting the press brake and the operator then to be transferred to the press brake via network or USB port
  • It has all the features of the controller like auto bend sequencing and optimization, collision detection etc.

PC1200 for Cybelec Modeva 12S

  • PC1200 comes standard when the machine is equipped with Cybelec Modeva 12S
  • PC1200 is the same software that runs on Modeva12S. It allows an engineer to prepare part programs as well as pricing calculation without interrupting the press brake and the operator and transfer them to the press brake via network or USB ports.
  • It has all the features of the controller like auto bend sequencing and optimization, collision detection etc.